ENRUUA
Volgor
Reference List · completed sites

Completed Volgor projects

Reference list of delivered installations

Volgor is a systems integrator of industrial handling systems for bulk and liquid materials. Below are completed installations with the technology, system scope and photographs of each project.

80+
completed projects
since 2016
of delivery
up to 45 t
storage silos
up to 170 m
conveying
Projects

Delivered installations

Each project shows its purpose, the product flow through the system, the equipment scope, key figures and photographs of that exact site.

Every site delivered turnkey: design · manufacturing · installation · commissioning. Volgor control system on most sites.
All photographs, diagrams and specifications are from actually delivered Volgor installations.
Project2025

Destacking, storage, conveying and dosing complex for dry and liquid components

★8 hoppers for micro- and medium-components + leftover return on recipe change

Receiving, storage, destacking and precise dosing of dry and liquid components — four independent flows converging into a single dough mixer.

System scope

  • Bag-emptying sifters with hoists
  • Fabric silo
  • Magnetic separators
  • 8 buffer hoppers
  • 9 screw dosers
  • Medium- and micro-component dosers
  • Liquid-component and oil dosers
  • Vacuum pneumatic conveying and screws
Liquids: water under pressure, KMKZ sourdough by pump, yeast, sugar and sugar-salt solutions by gravity from their own hoppers. Our fabric flour silo is fed from the customer's silo.

Key figures

flour · micro/medium · liquids · oil
Products
8
Hoppers
9 screw + liquids + oil
Dosers
50 m (emptiers → hoppers)
Line
DestackingStorageSiftingMagnetic separationConveyingDosingLiquid componentsControl
Project2025

Flour storage, sifting, conveying and dosing system

★Two 11 t fabric silos, vacuum feed to two dough mixers

Flour storage, sifting, conveying and dosing, feeding the dough mixers.

System scope

  • Two 11 t fabric silos
  • Screw conveyors
  • Rotary sifter
  • Magnetic separator
  • 50 m vacuum pneumatic line
  • Doser with swivel chute

Key figures

flour
Product
2 × 11 t
Silos
50 m
Line
2
Dough mixers
StorageConveyingSiftingMagnetic separationDosingControl
Project2025

Flour sifting and cleaning complex

★Two flour-intake types — submerged and gravity — in one complex

Sifting and cleaning of flour from impurities, feeding a mobile bowl.

System scope

  • Doser with submerged and gravity intakes
  • Screw
  • Rotary sifter with magnetic separator
  • Vacuum intake system

Key figures

flour
Product
submerged + gravity
Intakes
sifter + magnet
Cleaning
Vacuum intakeSiftingCleaningMagnetic separationDosingControl
Project2025

Destacking, conveying and dosing system for flour and bulk solids

★Three identical systems produced and shipped — one commissioned, two awaiting site readiness

Destacking, conveying and dosing of flour and bulk solids (calcium carbonate, soda, caustic soda, soy flour).

System scope

  • Big-bag emptying station
  • Bulk-solids emptier with hoist
  • Screw conveyors
  • 5 dosers
  • Compressor for pressure and vacuum

Key figures

3 (one commissioned)
Systems produced
5
Dosers
6 t/h
Big-bag emptying
Ø76 · 20–42 m
Lines
DestackingConveyingPneumatic conveyingDosing
Project2020

Flour, sugar and cocoa storage and dosing — confectionery factory, phase 1

★First of three halls for a repeat customer: 4× 15 t silos (2 flour + 2 sugar), dosing and a cocoa emptier

Base hall: two 15 t flour silos and two 15 t sugar silos, two flour and two sugar dosers, loading from flour/sugar tankers, separate 20–50 m pneumatic lines through a vibro-sifter and magnet. Plus a cocoa emptier with buffer and doser.

System scope

  • 15 t silos for flour and sugar (2+2)
  • Vibro-sifters and magnetic separators
  • Flour and sugar dosers (screws, aspiration)
  • Cocoa emptier with buffer and doser

Key figures

1 of 3 (2020)
Phase
4 × 15 t = 60 t
Silos
2 flour + 2 sugar
Dosers
20–50 m
Lines
Loading15 t storageConveyingSiftingMagnetic separationDosingCocoa destackingControl
Project2024

Storage, dosing and icing-sugar milling — confectionery factory, phase 2

★Second phase for the same customer: 6× 15 t silos (4 sugar + 2 flour), with an added icing-sugar mill and buffer

Expansion four years later: six 15 t silos (four sugar, two flour), flour and sugar dosers, tanker loading, separate pneumatic lines through a vibro-sifter and magnet. An icing-sugar mill with buffer and a dedicated icing doser was added.

System scope

  • 6× 15 t silos (4 sugar + 2 flour)
  • Vibro-sifters and magnetic separators
  • Flour and sugar dosers
  • Icing-sugar mill with buffer and agitator
  • Icing-sugar doser

Key figures

2 of 3 (2024)
Phase
6 × 15 t: 4 sugar + 2 flour
Silos
icing-sugar mill
Milling
flour · sugar · icing
Products
Loading15 t storageConveyingSiftingMagnetic separationSugar millingDosingControl
Project2024

Flour conveying and dosing system for a pasta press

★5 silos, a single vacuum feed line, 200 kg doser with weighing

Automated flour feed from five silos via a single vacuum line and dosing into the customer's pasta press.

System scope

  • 5 silos with filters, vibrating bottoms and explosion-relief panels
  • Vibro-sifter with magnet
  • 200 kg doser (bag filter, weighing, screw)
  • Bag-emptying sifter (extra sack feed)

Key figures

5
Silos
30 m, vacuum
Line
200 kg
Doser
flour → press
Product
StorageConveyingSiftingMagnetic separationDosingWeighingControl
Project2018 → 2025

Food-blend production: destacking, mixing, dosing and pre-packing preparation (two stages)

★One site, two stages: destacking unit (2018) → own 500 L mixer and pre-packing prep (2025)

Growth of the same enterprise. Stage 1 (2018): destacking and sifting of dry components with pneumatic feed to the customer's mixers. Stage 2 (2025): our own mixer, dosing and continuous pre-packing preparation through a magnetic separator.

System scope

  • Bag-emptying vibro-sifter + two 0.7 m³ buffer hoppers (stage 1)
  • 500 L mixer (250–300 L working): geared motor, spiral tool and turbine chopper, liquid injection nozzle, CIP wash
  • Vacuum pneumatic conveying (turbo compressor)
  • 2× 350 L dosers on load cells
  • Magnetic separator before packing

Key figures

2 (2018 · 2025)
Stages
500 L (250–300 working)
Mixer
2 × 350 L
Dosers
1–5 kg, up to 600 bags/h
Packing
DestackingSiftingMixingCIP washConveyingDosingMagnetic separationPre-packingControl
Project2021

Food-emulsion preparation and supply complex

★Five components into a turbo-mixer — icing sugar, plasticised margarine, invert syrup, oil and water — ready emulsion to 500 L buffers and on to the customer

The plant prepares a food emulsion from icing sugar, plasticised margarine, invert syrup, sunflower oil and water and supplies it to the customer's equipment.

System scope

  • Sugar emptier with lump crusher
  • Vibro-sifter and magnetic separator
  • Fabric silo for sugar storage
  • Icing-sugar mill with buffer and agitator
  • Pneumatic conveying
  • Icing-sugar doser with reversing screw
  • Margarine plasticiser (whipping without heating)
  • Invert-syrup, oil and water dosers
  • Magnetic separators on the liquid lines
  • 2 turbo-mixers
  • 2× 500 L buffer tanks
  • Pumps feeding emulsion to the customer
The operator sets the recipe from a single control (e.g. 50 kg icing sugar, 20 L invert syrup, 15 L oil, 50 L water at a set temperature, margarine) — the components are dosed into the turbo-mixer automatically.

Key figures

food emulsion
Product
icing · margarine · syrup · oil · water
Components
2
Turbo-mixers
2 × 500 L
Buffers
DestackingSiftingMagnetic separationStorageSugar millingPneumatic conveyingMargarine plasticiserDosingMixingControl
Project2020

Destacking, storage, conveying and dosing lines for sugar, cocoa, whey and milk powder

★4 ingredients for chocolate mass: sugar · cocoa · whey · milk powder — discharged into Caotech ball mills

A multi-product complex for destacking, storage, conveying and dosing of four raw materials, discharged from our dosers into Caotech ball mills where sugar, cocoa, whey and milk powder are ground into chocolate mass. Plus processing: sugar mills, margarine plasticizer, granule mixer.

System scope

  • Emptiers with aspiration and hoists
  • Manual sugar emptier with crusher
  • Magnetic separators and vibro-sifters
  • Fabric silos
  • Screws and dosers
  • Settling hoppers
  • Margarine plasticizer
  • Waste crusher
  • Sugar mills
  • Granule mixer
  • Discharge into Caotech ball mills (Netherlands)

Key figures

4 (sugar, cocoa, whey, milk powder)
Products
fabric silos
Storage
mills · plasticizer · mixer
Processing
Caotech ball mills
Final stage
DestackingStorageConveyingSugar millingMargarine plasticizerGranule mixerDosingChocolate massControl
Project2022–2023

Flour and icing sugar for confectionery: three floors, milling and dosing

★Two icing-sugar mills, a margarine plasticizer and inter-floor feed across three floors — discharge into a Diosna dough mixer

Growth of the same enterprise: a flour and icing-sugar line with inter-floor feed. Flour rises from the 1st to the 3rd floor, icing sugar is produced and dosed on the 2nd and 3rd floors.

System scope

  • Flour bag-emptying sifter
  • 3rd-floor flour fabric silo
  • 2nd-floor fabric silo
  • Two icing-sugar mills
  • Icing buffers with agitators
  • Flour, icing and water dosers
  • Reversing-screw doser
  • Margarine plasticizer
  • Discharge into a Diosna dough mixer

Key figures

flour · icing sugar
Products
3
Floors
2 icing-sugar
Mills
Diosna
Discharge
DestackingSugar millingPneumatic conveyingStorageDosingMargarine plasticizerControl
Project

Salt receiving, cleaning and feeding system

★60 m salt conveying, a 3 m³ hopper combining dosing and aspiration

Destacking, cleaning and pneumatic conveying of salt with dosing in a hopper-doser.

System scope

  • Combined big-bag and sack emptier (aspiration filter)
  • Vibro-sifter and magnetic separator
  • 3 m³ salt hopper with a self-cleaning filter

Key figures

salt
Product
3 m³ (doser)
Hopper
60 m
Line
DestackingSiftingMagnetic separationPneumatic conveyingDosingControl
Project2023

Destacking, milling, storage, conveying and dosing complex for flour, sugar and icing sugar

★Flour and sugar on separate lines: 3× 15 t flour silos, a sugar emptier and a sugar mill with icing dosing

A full complex for flour, sugar and icing sugar: destacking, milling, storage, conveying and dosing — on two separate lines.

System scope

  • 3× 15 t flour silos
  • Common discharge box + pressure feed
  • Vibro-sifters and magnetic separators
  • Intermediate silo with a 2-outlet vibrating bottom
  • Sugar emptier, 3 sugar silos
  • Icing-sugar mill
  • Flour, sugar and icing dosers (screws, dust hoods, aspiration)

Key figures

3 × 15 t
Flour silos
3
Sugar silos
3
Flour dosers
20–80 m
Lines
Destacking15 t storageConveyingSugar millingSiftingMagnetic separationDosingControl
Project2021 → 2022

Two-stage upgrade of bulk flour storage and conveying

★Stage 1: our vibrating bottoms and three separate pneumatic lines on the existing silos. Stage 2: silos replaced with 25 t fabric silos

A two-stage upgrade of the flour store at an operating plant.

System scope

  • Stainless vibrating bottoms (replacing silo cones)
  • Screws
  • Discharge boxes with self-cleaning filters
  • 3 separate pneumatic lines through vibro-sifters and magnets
  • 25 t fabric silos with service platforms (stage 2)
In the first stage the control system was on the customer's side.

Key figures

2 (2021 · 2022)
Stages
25 t
Fabric silos
3 × 50–100 m
Pneumatic lines
flour
Product
Vibrating bottomConveyingPneumatic conveyingSiftingMagnetic separation25 t storageDosing
Project2018 → 2020

Destacking, sifting and dosing of wheat flour, rice flour and sugar — three individual lines

★Three combined big-bag and sack emptiers → three separate lines with their own vibro-sifters and dosers; grown over three deliveries

A growing customer, three deliveries to one site. Each product runs on its own individual line — from destacking to the doser.

System scope

  • 3 combined big-bag and sack emptiers
  • 3 vibro-sifters (individual lines)
  • Magnetic separators
  • Wheat-flour doser, rice-flour doser, 2 sugar dosers
  • +2 dosers (delivery 2, 3rd floor)
  • Bag-emptying flour sifter + doser (delivery 3)

Key figures

wheat flour · rice flour · sugar
Products
3 (2018 → 2020)
Deliveries
individual (3 vibro-sifters)
Lines
big-bag + sack
Emptiers
DestackingSiftingMagnetic separationDosingIndividual linesControl
Project2017

Bulk flour storage warehouse feeding three workshops

★Pneumatic conveying up to 170 m and to the 5th floor, store 3×45 t + 1×36 t = 171 t

Bulk flour storage and distribution to three workshops over long distances.

System scope

  • Three 45 t silos and one 36 t silo
  • Vibro-sifter and magnetic separator
  • Conveying to three workshops
  • Discharge cyclones
  • Self-cleaning aspiration filters

Key figures

3×45 t + 1×36 t = 171 t
Silos
up to 170 m
Line
3
Workshops
Loading45 t storageSiftingMagnetic separationPneumatic conveying
Project2016–2017

Standardised destacking, storage and dosing complexes across 6 sites

★One solution replicated across 6 sites — in service with regular maintenance

A replicable complex for destacking, sifting, storage and dosing of flour and water into a dough mixer.

System scope

  • Bag-emptying sifter with hoist
  • Magnetic separator
  • 3 t flour silo
  • Flour and water dosers
  • Water chiller

Key figures

6
Sites
3 t each
Silo
5 m, through the wall
Feed
in service + maintenance
Status
DestackingSiftingMagnetic separationStorageDosing